Sunday, August 27, 2006

FIll in the Blanks

As the stock side keels supplied with the CR66 Nautilus kit were the parts created for the static version, a little further modification was in order. The static side keel came with planes molded in. A flat backing strip on the hull side behind the planes was molded into the part as well to correspond to a slot in the hull. To use the thicker r/c planes, the static planes needed to be removed and the back strip cut out. Without the back strip, which didn't fit into the hull slot well at all, the slot needed to be filled.

Work began with masking the slot with 3M painter's tape. This product is low tack, yet forms a good seal. This kept excess filler from fouling the hull's rivet detail.












A course grit sanding stick was then used to scuff up the slot to promote adhesion of the filler. These sticks are a great way to get in the many nooks and crannies of the Nautilus -- places a sanding block, or paper, can't go. The dust was blown out to make sure the slot was clean.















The filler used was a new product (to me): Evercoat Metal Glaze. It is a quick drying automotive grade filler recommended by Dave Merriman of subpirates.com. I tracked down a quart kit at a Sherwin Williams automotive paint store.




















The two part filler was mixed in small batches and poured into each slot. When using Evercoat, mix small amounts at a time as the the product catalyzes quickly. My very first batch hardened in mid pour. I had to scrape off the material on the boat. The mixing directions on the product are vague. I reduced the catalyst in successive batches and the material worked fine. Experiment with small amounts before applying it to a model. A little bit of catalyst goes a long way.















The cured filler proved to be extremely hard, yet very workable. Adhesion was excellent. A drill bit from the inside of the hull opened up the hole for the dive plane shaft bearing. Pealing off the tape yielded crisp edges on the filled areas.













A metal file and sanding block were used to take the filled areas down flush to the hull seams. 3M tape went over the rivet heads during this process to prevent damage. The result was a nice filled hull panel requiring minimal spot puttying for a perfectly smooth finish. Once the shaft bearing is permenantly installed, I will touch this up and hit it with primer.
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Monday, August 07, 2006

Spare the Rod, Spoil the Planes

While prepping my side keel parts for installation, I noticed the thin strips surrounding the diving planes were rather fragile. Having spent some time outside under shade while on static display at local events, they also had a tendency to lose shape due to the heat. In order to prevent breaking one or more of the parts, and to help them retain shape in the field, I decided to reinforce them.














The first step was to remove them from their temporary installation on the hull and place them on the bench (sorry about the busy newspaper background). Using a Dremel and a small round grinding bit, I ground a channel in the resin along the inside (stern plane side) of the opening. Care was taken to ensure the channel stayed centered on the part and the groove didn't penetrate to the bench.
















The channel was extended past the thin section itself, into the larger areas on each side, to tie them both together. Carbon fiber rod (.40" diameter) was cut to length as the reinforcing material. Carbon fiber is light, incredibly strong, yet pliable enough to "give" just the right amount in the event of an impact. Best of all, it retains its shape well and will keep the part straight under field conditions.












With the rod in the channel, it was secured with a few drops of thin CA catalyzed with Zip Kicker. Then, baking soda was used to fill in around the channel. Thin CA was added to the Baking Soda, instantly catalyzing it into a hard plastic-like material filling the channel. Some minor filing and sanding returned the part to its original condition albeit greatly strengthened internally. Both halves of each side keel part now true up with each other when placed on the boat. A quick fix (1 hour) that should pay off for a long time.

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Saturday, August 05, 2006

SubRegatta 06

Spent last weekend in Carmel, Indiana attending SubRegatta 06, the big annual meeting of The SubCommittee. There were close to 100 r/c submarines on display -- a modeler's paradise. The real thrill was getting to meet fellow members who I've talked to, exchanged emails with, or read about in The SubCommittee Report, our quarterly magazine. They were great guys to a man.

I took both of my 1/96 scale SSNs -- there just wasn't room for Nautilus. I figured there'd be several other Nautilus examples to look at but to my surprise there were none. A good reason to get busy and have mine finished for next year!

It's interesting -- the more I see the work of really skilled modelers like the stuff on display at Carmel, the more "freed up" I get to go in the garage and start bashing some stuff together to see what I can come up with. In between finishing up two Type XXI kits for shipment this week I broke down and ordered some brass rack and pinion pieces to start Nautilus' encapsulated rudder linkage.

Hats off to SubRon6 and the Indy Admirals for the incredible show they put together. The venue, the hotel, everything was first rate. We had a great time and came home inspired to build!

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About Me

The first movie I saw in a theater was Disney's "20,000 Leagues Under the Sea" (1971 re-release). The first grown-up book I read was "War Fish" by George Grider. Built hundreds of plastic kits growing up. Saw an article on The SubCommittee in the mid 90's and joined. Began first foray into radio controlled subs in 1998.

Current Projects

1/32 scale Disney Nautilus (Custom Replicas kit).
1/96 scale USS Helena (SSN-725) (ThorDesign kit).
1/72 scale USS Permit-class (HMK kit)

Completed Boats

1/96 scale Permit-class modeled as USS Thresher (SSN-593).
1/96 scale Los Angeles-class modeled as USS Jefferson City (SSN-759).

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